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How Does A Concrete Plant Work

Concrete plant is a kind of equipment used to produce concrete, and its working principle mainly involves the steps of measuring, conveying, mixing and discharging raw materials. Haomei Machinery is an experienced and professional concrete batching plant manufacturers who is dedicated to construction equipment producing for more than 20 years. Today we will summarize the concrete batching plant working principle to help more friend to understand the concrete batching plant better.

 

how does a concrete plant work

The following are the detailed steps involved in the working of a concrete plant:
1, Raw material metering:
Aggregates (e.g. sand, stone) are unloaded into the aggregate metering hopper through the batching station for metering to ensure the accurate proportion of aggregates in each batch of concrete.
Cement and fly ash and other powders are transported to their respective measuring hoppers for measurement through screw conveyors.
Water and additives are pumped by water pumps and additives pumps to their respective measuring hoppers for measurement.
2, Raw material conveying:
The measured aggregate is mechanically conveyed to the hopper to be fed at the upper part of the concrete mixer through flat and inclined belts.
Powder is fed directly into the mixer through screw conveyor or pneumatic conveying system.
Water and admixtures are directly conveyed to the concrete mixer through a piping system.
3, Mixing:
The mixer starts working when all the raw materials enter the concrete mixer in a predetermined proportion and sequence.
The high-speed rotating blades inside the concrete mixer mix the raw materials with water for thorough mixing and crushing to ensure uniform concrete.
The mixing time is usually determined according to the requirements of the concrete's mixing ratio and slump, usually between a few tens of seconds and a few minutes.
4, Unloading:
After the mixing is completed, the unloading door of the concrete mixer is opened and the concrete is unloaded into the mixer transportation truck through the unloading hopper.
The mixing transportation truck carries the concrete to the site for subsequent pouring work.

In addition, the concrete batching plant needs to pay attention to the following points during the working process:
- Accuracy: Each cylinder, control valve and motor needs to operate strictly according to the mixing steps, and the operation process must be accurate, reliable and stable.
- Control system: the mixing plant is usually equipped with automatic and manual two modes of operation, the two modes need to maintain each other's constraints and independence.
- Alarm and protection: the system should be set up alarm self-protection function, anti-interference function and the use of computer communication system, in order to real-time understanding of the operating situation and timely handling of problems.

To summarize, the concrete plant realizes the efficient production of concrete through the steps of accurate measurement, efficient conveying, even mixing and fast unloading. Meanwhile, the advanced control system and alarm protection function ensure the safe and stable operation of the concrete batching plant.

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Contact Information

E-mail:chris@concretebatchplant24.com‍
Tel: +86-371-65621392
Fax:+86-371-86616825
Add : No.14 Waihuan Road,New strict,Zhengzhou,China

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